Automobile Shock Absorber Assembly Line

Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
Automobile Shock Absorber Assembly Line
1). Struck Welding and Assembly Semi-Auto Line
A). Welding Assembly Unit 1, including the following equipment and robotic arm
ItemQuality
Tube Auto Feeder1
90° Turn Table1
Hydraulic Press for Bracket Assembly1
CO2 Spot Welding Machine (Single Torch)1
Hydraulic Bottom Cap Assembly Press1
End Cap Auto Feeder (Vibration Plate)1
Load/Unload Robotic Arm (2 Workstation)1
4 Workstation (Single Line into Dual Line)1
End Cap Welding Machine2
180° Turn Table1
Upper Bracket Welding Machine2
Conveyor1
Load/Unload Robotic Arm (4 Workstation)1
B). Welding & Assembly Unit 2, including the following equipment and robotic arms
Item Quantity
Spring Plate Spot Welding1
Spring Plate and Bracket Welding1
Descaling Machine (Automatic)1
Automatic Unload Robotic Arm for Spring Plate1
C). Fully automatic welding slag grinding, cooling, shaping, punching, unloading and more, including the following equipment and robotic arms
Conveyor1
Descaling Machine (Automatic)1
Workpiece Cooling System1
Bracket Opening Inspection Before Shaping1
Unload Robotic Arm for Unqualified Products1
Conveying System1
Bracket Shaping Machine1
Dual Directional Punch Press for Bracket1
Load and Unload Robotic Arm to Punch Press1
Conveyor System1
D). Robot Welding Workstation:
Item Quantity
Robotic Welding Machine with stabilized bar2
Conveyor System1
E). Projection welding for signal brackets and after-welding cleaning after leakage test
Item Quantity
Projection Welding for A, B lugs2
Conveyor System1
Dual workstation leakage test machine (liquid type)1
Inspection Table1
2). Shock absorber Welding and Assembly Auto Line

Rear shock absorber production procedures include: tube loading, end cap loading, end cap assembly press, end cap seam welding, lifting ring loading, lifting ring projection welding, End cap MIG welding, auto unloading, leakage test and more

Item Quantity
Servo beam transportation system1
Robotic arm up & down moving system1
Robotic Claw 5
Tube loading machine1
End cap loading robotic arm1
End cap assembly press1
End cap seam welding machine1
Lifting ring loading robotic arm1
Lifting ring projection welding machine1
End cap MIG welding machine1
Leakage testing machine1
3). Shock absorber Welding and Assembly Machines
3.1)Projection Welding
3.1.1)Projection Welding for Support & Lower Fixation
    Specifications
  • Capacity: 2 tons Cylinder
  • Vertical Stroke: 160 mm
  • Throat Depth: 350 mm
  • Welding Spots: 12 projection
  • Power: 300 KVA
  • MIYACHI welding control
  • Prismatic system to guarantee the upper head movement and alignment during processing
  • Welding quality control with RED box.
3.1.2)Projection welding for piston rod, lifting rings, rustproof cover and more
    Specifications
  • Capacity: 2 tons with tandem cylinder
  • Vertical Stroke: 120 mm
  • Throat Depth: 350 mm
  • Daylight: 300 mm
  • Power: 200 KVA
  • MIYACHI welding control
  • Welding parameters preset
  • Prismatic system to guarantee the upper head movement and alignment during processing (up and down movement)
  • Welding quality control with RED box.
3.1.3)Projection welding for Fuel Tank Supporting Brackets
    Specifications
  • Capacity: 2 tons with Tandem Cylinder
  • Vertical Stroke: 120 mm
  • Power: 200 KVA
  • MIYACHI welding control
  • Welding parameters preset
  • Prismatic system to guarantee the upper head movement and alignment during processing (up and down movement)
  • Welding quality control with RED box.
3.1.4)Horizontal Projection Welding for Piston Rods
    Specifications
  • Capacity: 1.5 tons Cylinder
  • Horizontal Stroke: 120 mm
  • Power: 200 KVA
  • MIYACHI welding control
  • Welding parameters preset
  • Prismatic system to guarantee the upper head movement and alignment during processing (up and down movement)
  • Welding quality control with RED box
3.2)Spot welding
3.2.1)Spot welding and testing force for piston rod, spacing ring
    Specifications
  • Capacity:600Kg Cylinder
  • Vertical Stroke: 100 mm
  • Power: 100 KVA
  • MIYACHI welding control
  • Welding parameters preset
  • Welding quality control with RED box
3.2.2)4-Spot Welding for Piston Rod, Spacing Ring
    Specifications
  • Capacity:600Kg Cylinder
  • Vertical Stroke: 100 mm
  • Power: 2X100 KVA
  • MIYACHI welding control
  • Welding parameters preset
  • After spot welding, test the force of ring
  • Welding quality control with RED box
3.3)Seam Welding
3.3.1)Seam Welding for Upper Weld
    Specifications
  • Rated Capacity: 200 KVA
  • Electrode Force: 3900 KN
  • Shock Absorber Diameter: 30—80 mm
  • Shock Absorber Length: 100—500 mm
  • Vertical Clamping Force: 6000 KN
  • MIYACHI welding control
  • Seam electrode head with Ag (99.99%) contactors
  • Welding quality control with RED box
3.3.2)Semi Auto Upper Seam Welding Machine
    Specifications
  • Rated Capacity: 200 KVA
  • Electrode Force: 3900 KN
  • Shock Absorber Diameter: 30—80 mm
  • Shock Absorber Length: 100—500 mm
  • Vertical Clamping Force: 6000 KN
  • Six index table with loading and unloading position
  • MIYACHI Welding Control
  • Electrode head with Ag (99.99%) contactors
  • Welding quality control with RED box
3.3.3)Semi Auto Lower Seam Welding Machine
    Specifications
  • Rated Capacity: 200 KVA
  • Electrode Force: 3900 KN
  • Shock Absorber Diameter: 30—80 mm
  • Shock Absorber Length: 100—500 mm
  • Vertical Clamping Force: 6000 KN
  • Six index table with loading and unloading position
  • MIYACHI welding control
  • Electrode head with Ag (99.99%) contactors
  • Welding quality control with RED box
3.4)MAG Welding
3.4.1)Two Torches MAG Welding Machine
    Specifications
  • Gas: -Mix of gas to arc weld process: 83% Ar and 17% CO2
  • Wire: - Wire diameter: 1,0 or 1,2 mm
  • Wire feeder and Welding Power – Panasonic or Lincoln
  • Torch: - Quantity: 2
    Adjustment of the Torches: adjustment in three axis (x, y and z)
    Welding torch –Panasonic/ BINZEL
  • Torch Support
    Strong, durable and precise structure
    Easy positioning system adjustment of the torches
  • Gear Box
    Protected spherical roller for sliding movement
    Proportional valve to control tooling table movement
  • Program
    Counter parts program;
    Counter parts program
    Program to alert the operator for torch cleaning and changing
    Red Switch program to alert any welding anomaly, alarm
    Tooling: - Tooling will be provided by the Supplier
    Provide 2 large, lateral windows and doors for easy operator access
3.4.2)Single Torch MAG Welding Machine
3.5)Spin Closer
3.5.1)Gas filling and Spin Closer for struck
Up head adjustment 300mm
Force of closing forming max. 12000Lbs
Speed of upper shaft 180rpm
Load and unload Manual
Total power 15KW
Overall dimensions of machine 1800x110x2300mm
Weight of machine 3600Kg
PLC SIEMENS

Gas filling and orbital spin close at same time
The lower base up speed is servo valve controlled
Closing load, revolution and gas force can be controlled and displayed on screen

3.5.2)Spin Closer for Rear Shock Absorber
Up head adjustment80 mm
Max. Force of closing forming6000 Lbs.
Speed of upper shaft 500 rpm
Total power 15 KW
Diameter 40-60mm
Thickness2mm
Length300-940mm
Cycle time7 Second
Overall dimensions of machine1500x130x2300 mm
Weight of machine 2600 Kg
3.6)Hydraulic Press
  • 3.6.1) Assembly Press
  • 3.6.2)Tube forming machine
3.7)Automatic Multi-Head Drilling Machine
Total stroke80 mm
Cutting stroke 0-30 mm
Spinning speed 2600 rpm@ 50Hz
Total power 3.3 KW
Max. drilling hole dia. (Steel)3.5 mm
Max. bit quantity8
Cycle time3 Second
Loading and Unloading Automatic
Overall dimensions of machine 2510*2050*2300
Weight of machine 3600Kg
Related products
Send Message