KXZ-250B Cartoning Machine (Cartoner)
Introduction
The KXZ-250B cartoning machine (cartoner) is suitable for packages of L(100-350)mm×W(100-250)mm×H(20-100)mm, special sizes can be customized.
This packaging machine is one of our newly developed products. It can pack large items according to different demands including various medicines, auto parts, food, cosmetics and other consumer goods. It is also able to automatically open cartons, pack cartons and seal the packages.
This cartoner can be used independently or in a production line along with blister pack cartoning machines, hot melt dispensing machines, and other devices.
Features
- This cartoner meets the health standards of many industries.
- All electrical components are from trusted suppliers in Japan, France, Korea and so on which are stable and durable.
- It can feed materials, open cartons, pack items, seal packages and eliminate waste automatically. The structure is reasonable and it is easy to operate.
- The machine has a PLC system and man-machine interface to adjust speed by stepless frequency conversion. It runs in a high-automatic mode and is easy to adjust and operate.
- It can automatically shut down when it is overloaded, making sure of safety of staff and the machine.
- Empty packages or cartons without instruction booklets can be eliminated to avoid empty packaging. This can ensures the quality of finished products.
- The whole mechanic operation has a high electronic synchronization, making the operation more coordinated, and more balanced.
- This packaging machine can complete the labor of 15-20 people using traditional hand packing methods.
- The base of the whole machine is equipped with a threaded base plate, and the height is adjustable.
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Loading units.
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Carton store is where the cartons are stored. It can store a large number of cartons one time and can be manually adjusted for different size of packages.
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Double suction cup can open the carton precisely and quickly. The suction cup can suck the carton down to the bottom suction cup and then put it to chains.
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The material pusher can push the materials steadily into packages.
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The inner flap closing station can lock the two sides of carton after items being packaged.
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The sealing device cements the outer flaps after items being packed and locks them firmly.
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Output unit conveys the completed packages and eliminates unqualified ones stably. It ensures the quality of finished packages. The finished packages are qualified and good-looking.
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German Siemens touch screen has stable funcitonality and is easy to operate.
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The overload protection device safely packs items in cartons.
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American Nordson hot melt unit. The spraying of glue is fast and the glue is stable, strong and non-toxic.
Packing speed | 30-80 cartons/min |
Size of package | L(100-350)mm×W(100-250)mm×H(20-100)mm (special size can be customized) |
Cardboard requirements for packages | 250-450g/㎡ (according to size of package) |
Motor power | 1.5kw |
Power supply | 380V 50HZ |
Maximum noise | 75dB |
Minimum Air pressure | 0.6Mpa |
Air consumption | 120-160L/min |
Overall dimension | L3500mm×W1350mm×H1900mm |
Weight | 1500Kg |
Range of application
- Stationery packaging: pen, chalk, crayon, stapler, playing cards, ink paste, building blocks, etc.
- Pharmaceutical packaging: oral liquid, medicine bottle, vial, bagged granule, antipyretic patch, etc.
- Food packaging: ice cream, wafer roll, biscuits, chocolate, pastries, bagged coffee, tea bags, etc.
- Daily necessities packaging: toothpaste, cosmetics, perfume, facial mask, antipyretic patch, condoms, pregnancy test paper, mosquito-repellent incense, etc.
- Fragile items packaging: bearings, bulbs, switches, sockets, electric relay, chargers, etc.
- Auto parts packaging: spark plugs, filters, piston rings, automotive bulbs, automotive appliances, valves and so on.
- Tissue paper packaging: napkin, tampon, pads, cotton pads, etc.
Main parts list
Item | Name | Model and specification | Origin | QTY |
1. | PLC | CPIE-N30DT-D | Japan Omron | 1 |
2. | PLC Extended Module | CPIE-C1F11 | 1 | |
3. | Touch Screen | NB7W-TWOOB | 1 | |
4. | Inverter | 3G3JZ-A4015 | 1 | |
5. | Photoelectric Sensor | SICK 121 | SICK | 4 |
6. | Motor | CH-1500-10S 1.5KW | Taiwan CPG | 1 |
7. | Index Drive | 0S83-4L-180 | Zhejiang | 1 |
8. | Button | XB2 | France Schneider | 3 |
9. | Emergency Stop | ZB2 BC4D | 1 | |
10. | 5 relay | Zhejiang | 1 | |
11. | 8 transistor | 1 | ||
12. | Solenoid Valve | 4V210-08 | AirTAC | 2 |
13. | Air Filter/Regulator/ | BFR-2000 | 1 | |
14. | Proximity switch | TL-Q5MC1 | Japan Omron | 2 |
15. | Sucking disc | VF-30 | Korea | 2 |
16. | Vacuum Generator | ABM20-C | SMC | 1 |
17. | AC contactor | LC1E3210M5N | France Schneider | 1 |
18. | Switching power supply | PMC-24V 050V | DELTA | 1 |
19. | Air switch | 3P32A 1P10A | France Schneider | Each1 |
20. | Encoder | B-ZSP3806E2C | Japan Omron | 1 |
21. | Cover | Stainless Steel | Shanghai | 1 SET |
Hemp rope is all right while iron chain and wire rope should not be used. All the overhanging parts of the machine should be strapped by the rope, and the machine's surface must be protected by elastic items such as rubber or sponge. Solid board is needed to seal the whole machine firmly.
Installation
- This cartoning machine is a type of packaging equipment. It can be installed in rooms with good ventilation and adequate lighting.
- A spare distance of 1.5m is required around the machine for operation and maintenance.
- 380V-50HZ three-phase AC power supply and electrical grounding is necessary.
- It must be installed on a relatively flat ground. After installation, level of the machine should be checked by a gradienter. When it is not, you should adjust the four feet of the machine to keep it level.
- Every part should be checked if it is loose after being installed. Any mistake should be ruled out as soon as possible. To prevent rust, the machine is greased before being shipped. Thus, the excess grease on the surface should be cleaned before you run the machine. Cotton and alcohol is needed for the cleaning. After that, lubricating of certain parts is necessary.
Maintenance
- Keeping clean of the machine is necessary, and the rotating parts need to be cleaned and lubricated frequently.
- Cam structure and transmission chains should be lubricated every 15~40 hours. Motor oil of brand 50 is recommended (kinematic viscosity is around 47~53mm2/S50℃). Gear meshing parts should be lubricated every three months and Albany grease is recommended (ZG-1 or ZG-2).
- Cog belt and driving belt should not be contacted with grease, in order to lengthen its life span.
- To ensure regular and stable run of the machine, it should be shut down every three months to check the tension of the transmission chain and transmission parts. When it is necessary, you should adjust and fasten certain parts of it.
- Any breakdown of the machine should be carefully taken care of by professional mechanic. To avoid damage to any part of the machine, self dismantling is not allowed.