Aseptic Filler
The automatic aseptic filling machine is designed for large-dosage filling while taking up minimal floor space. This filling machine is used for filling fruit juice, pastes, purees, pulp and other liquid into aseptic bags for storage. The natural fruit juice or pulp can be kept in the aseptic bags for more than one year under constant temperature, which can avoid refrigerated transport costs and risks. The concentrated fruit juice or paste can be kept for more than two years in room temperature.
The aseptic filling machine can be directly connected with the sterilizer. The products will be filled into the aseptic bags after UHT sterilization by the sterilizer. The aseptic bags are aluminum compound multi-layer bags. They can prevent the entry of sunlight and oxygen, to guarantee the high quality of the products.
The temperature of the filling chamber can be adjusted automatically by the temperature control system. The bag's spout and filling chamber will be sterilized by steam spraying.
Technical Parameters| Model | GFM-AF-3 | GFM-AF-6 |
| Capacity | 3-4T/H | 6-8T/H |
| Aseptic bag size | 1~220 liters aseptic bag (Normal) 1~1000 liters aseptic bag (Optional) | 1~220 liters aseptic bag (Normal) 1~1000 liters aseptic bag (Optional) |
| Steam consumption | 20kg per hour | 40kg per hour |
| Compressed air consumption | 0.3M3 per min (0.8Mpa) | 0.3M3 per min (0.8Mpa) |
| Weight error for each bag | ± 0.5% | ± 0.5% |
| Power | 1kw/6.5kw(with dynamic conveyer) | 13kw |
| Dimension | 2300 × 2000 × 2500mm (l*w*h) | 3500 × 2000 × 2500mm (l*w*h) |
Features
1. This is our patented product, and it can realize BIB aseptic filling.
2. Several security measures (position control, metrological control, and temperature control) to prevent the machine from damage and guarantee the product's quality.
3. The double measurement system (electronic measurement and injection measurement) achieves the measurement precision within 2 liters.
4. Product valves, filler head and other moving parts have a steam barrier for protection. The filling chamber is sterilized by steam.
5. The PLC controller realizes the automatic operation of the machine.
6. Main structure in SUS 304 stainless steel
7. Precision electronic balance or flow meter
8. Stainless steel roller conveyor
9. Use mirror welding tech to ensure tidy and smooth welding line.
10. Separate control panel. PLC control and human machine interface (English/Chinese) and manual button control as alternative.
11. Keeps the filling chamber sterilized all the time using steam protection.
12. CIP and auto SIP available together with sterilizer.
13. Easily adjustable with simple change parts according to the aseptic bag volume and size.
14. When shifting the aseptic bag or something wrong with the filler, the product will be auto return flow into the buffer tank before the UHT sterilizer.
