Pipe Expanding Machine
The pipe expanding machine is dedicated to diameter expansion of steel pipes. It is developed based on the fact that the domestic large-diameter steel pipe production capacity is unable to meet the market demand and the specification of various steel pipes is incomplete.
This full length pipe expander is able to meet the production needs of small quantities and many varieties of steel pipe. It can satisfy the diameter expansion needs of pipes made of different materials and that of various non-standard steel pipes.
As the main production equipment for large-diameter steel pipes nowadays, the pipe expanding machine has been widely applied in the equipment manufacturing of military industry, power plant construction, aerospace industry, and marine industry, making a great contribution to China’s steel pipe industry and energy construction.
Our pipe expanding machine is used in the diameter expansion of seamless steel tubes, longitudinal welded pipes, and other steel pipes. Pipes made of alloy steel, stainless steel, and various plain carbon steels can also be processed by this machine.
This patented tube expanding equipment integrates conical mold expanding technology, medium frequency induction heating technology, and hydraulic technology. It replaces the traditional drawing style pipe expanding machine by virtue of its simple structure, low energy consumption, low construction investment, wide raw material range, high product quality, and other features, becoming an indispensable equipment to solve the shortage of large-diameter seamless steel tube and the imperfect specification of large and medium-diameter welded pipes.
As the energy source develops from solid (coal), liquid (oil), to gas (natural gas), a complete hot expanded steel pipe processing industry has formed to adapt to the demands for energy transmission steel pipeline.
In recent years, customers have been increasingly demanding on the quality of hot expanded steel pipes. To meet the requirements of customers, our factory has developed an exclusive intelligent constant temperature system for the hydraulic tube expanding machine, thus ensuring the quality of the hot expanded steel pipe to the maximum extent.
Features of Intelligent Constant Temperature System
1. During pipe diameter expanding, this system intelligently controls the medium-frequency power supply to heat the steel pipe to the required temperature and keep the temperature constant. It is able to adapt to the narrow thermoplastic deformation temperature range. This superiority becomes more apparent when expanding high-alloy steel pipes. It effectively avoids reduced pipe quality or mold scrapping caused by overtemperature of alloy steel pipes. Meanwhile, pull-rod or mold fracture caused by increased thrust of thermal expansion unit, which is induced by low temperature, is avoided. Hence, the constant temperature system ensures safe running of pipe expanding machine and eliminates unsafe factors.
2. This intelligent constant temperature system integrates medium-frequency power supply and constant temperature heating, thus ensuring that the heating for pipe diameter expanding maintains at the constant temperature state. Compared with manual heating operation, heating by the intelligent system simplifies operating procedures and reduces labor costs. One operator can simultaneously monitor the running of up to 10 pipe expanding machines. Also, overload protection is obtainable by programming on pressure, speed, and temperature. This completely eliminates the unsafe factors generated by overhigh pressure during pipe diameter expanding.
3. Two temperature measuring points are set for every pipe expanding machine. According to the preset heating temperature of different grades of steel pipes, the operator can choose the heating temperature of the steel pipe to be expanded and keep the temperature constant. At the same time, the heating temperature can be displayed and recorded in real time. The real-time curve and historical curve of heating temperature can be printed and saved. Also, the working pressure, speed, and other related information will be automatically stored, guaranteeing data traceability.
Specification of the steel pipe that can be expanded by our pipe expanding machine
Diameter: 60~1420mm
Wall thickness: 3~120mm
Length: 3~24m
Material: Any, like P91-92/T91-92, Q235, Q345, 45#, A106B-C, 12CrMoV
Configuration of Pipe Expanding Machine
Base, master cylinder support plate (including master cylinder), mobile push plate, front support plate, automatic feeding mechanism, discharging roller table, mold holder, IF coil adjustment bracket (including IF heating coil), IF power supply, and electrical control system
Model | | | | | |
Processing range | 3"~12" | 8"~24" | 16"~30" | 20"~36" | 30"~48" |
Wall thickness | Sch80 | ||||
Max. pressure | 31.5 MPa | ||||
Working pressure | 25 MPa | ||||
Working speed | 0~1000mm/min | ||||
Return speed | 1500~2000mm/min | ||||
Cylinder diameter | 180×2 | 250mm×2 | 360mm×2 | 320mm×4 | 360mm×4 |
Cylinder stroke | 6500mm | 6500mm | 6500mm | 6500mm | 6500mm |
Cylinder thrust | 60T×2 | 120T×2 | 250T×2 | 200T×2 | 250T×4 |
Motor power | 22.5kW | 46kW | 48.5kW | 75kW | 100kW |
Medium-frequency power supply required | 250kW | 400kW | 600kW | 800kW | 1000kW |
As the power supply system in each country or region may be different, we can design and manufacture products according to client-side demands on the power supply voltage, frequency, etc.
Technical supports
Upon request, we can send engineers to offer on-site equipment testing and commissioning as well as installation services. Operator training service is also available. We will help clients solve all issues occurred during equipment operation.
Through our efforts, our pipe expanding machine has been exported to India, Egypt, etc.