KXZ-130B Packaging Machine, Cartoning Machine

KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine
KXZ-130B Packaging Machine, Cartoning Machine

Introduction
KXZ-130B packaging machine is suitable for packages of 90-260mm×60-130mm×30-90mm. It has a small size of 3800mm×1350mm×1900mm and a light weight of 1500kg.

This packaging machine has a wide application range, packaging pharmaceutical products, stationary and other small consumer goods. It can be used and adjusted to change between products using different molds, all based on customer requirements, in just a short period. The installation and debugging is simple, and it is suitable for large scale production of a single object type, or multiple small products.

This cartoning machine retrieves packages from the storage area, opens the carton, packages the products, then seals the cartons all in a transmission series that requires no manual labor. It can be used individual, or as part of a production line with blister pack cartoning machine, hot melt glue cartoner and other devices.

Features

  • This cartoning machine can automatically deliver materials, fold instruction booklet, open cartons, pack objects and instruction, seal packages and eliminate waste efficiently. It is also easy to operate.
  • This packaging machine has a stable structure and a low level of noise (less than 85dB).
  • It is controlled by PLC with a touch screen. The human-computer interface and user-friendly design make it easy and automatic to operate.
  • This cartoner uses an electro-optical tracking system to save the material. Empty packages will be checked under this system.
  • It can package a large range of items and the adjustment is very easy. Packaging of different sizes can be switched quickly.
  • While switching to packing different sizes of items, you only need to adjust the machine- there is no need to change molds.
  • The protection system will shut machines down when packed items do not arrive in the correct position, and there is an overload protection device for the main drive motor that is both safe and reliable.
  • This packaging machine can be equipped with an attractive, easy to use flip cover based on customer requirements.
  • It can be used in a production line along with aluminum plastic packaging machine, flow-pack wrapping machine, 3D packaging machine, bottling line, filling machine, labeling machine, inkjet printer, online weighing instrument and so on.
  • Automatic fitting and packaging can be completed according to requirements without manual work. This can save expenses of labor and increase production.
  • Hot melt glue cartoner can be applied to seal packages with hot melt glue and mechanic brush according to customer needs.
Function of each part
  • The carton store has a board that can move to adjust the package length. Both the front and back frame are connected by a slot hole in order to fit different packaging widths.

  • The double suction cup opens the carton precisely and quickly. It will send the carton to the bottom of the suction cup, then place it in chains. The entire process is controlled using a crank to adjust the time distribution as required.

  • It is the loading unit, allowing materials to be packaged.

  • The infrared photoelectric protector automatically detects and tracks the system to ensure all parts move correctly.

  • The double pusher head ensures items are pushed into the carton. If items get stuck, the machine will shut down and sound an alarm.

  • This part can make sure that the inner flaps are locked correctly.

  • The sealing device cements the outer flap and lock the material in the carton firmly.

  • It automatically finishes packaging, pushing and sealing carton.

  • This part conveys the completed packages and eliminates unqualified ones. It quickly pushes packages off the conveyor belt to prevent them from being broken or damaged by chains. All unqualified packages will be automatically eliminated.

  • A Japanese Omron touch screen is used, ensuring stable and easy operation. It displays faults, alarms, and finished product count, making it easy to matain and fix any problems that arise.

  • Japanese Omron Inverter.

  • American Dynatec hot melt glue machine. The glue is stable, strong and non-toxic.

Parameters
Packing speed 30-80 cartons/min
Size of package L(90-260)mm×W(60-130)mm×H(30-90)mm(Special size can be customized)
Cardboard requirements for packages 250-450g/㎡(up to the size of package)
Motor power 1.5kw
Power supply 380V 50HZ or 220V 50HZ
Maximum noise 80dB
Minimum Air pressure 0.5-0.8 Mpa
Air consumption 120-160L/min
Overall dimension L3800mm×W1350mm×H1900mm
Weight 1500Kg

Range of application

  • Stationery packaging: pen, chalk, crayon, stapler, playing cards, ink paste, building blocks, etc.
  • Pharmaceutical packaging: oral liquid, medicine bottle, vial, bagged granule, antipyretic patch, etc.
  • Food packaging: ice cream, wafer roll, biscuits, chocolate, pastries, bagged coffee, tea bags, etc.
  • Daily necessities packaging: toothpaste, cosmetics, perfume, facial mask, antipyretic patch, condoms, pregnancy test paper, mosquito-repellent incense, etc.
  • Fragile items packaging: bearings, bulbs, switches, sockets, electric relay, chargers, etc.
  • Auto parts packaging: spark plugs, filters, piston rings, automotive bulbs, automotive appliances, valves and so on.
  • Tissue paper packaging: napkin, tampon, pads, cotton pads, etc.

Main parts list

Item Name Model and specification Origin QTY
1. PLC CPIE-N30DT-D Japan Omron 1
2. PLC Extended Module CPIE-C1F11 1
3. Touch Screen NB7W-TWOOB 1
4. Inverter 3G3JZ-A4015 1
5. Photoelectric Sensor SICK 121 SICK 4
6. Motor CH-1500-10S 1.5KW Taiwan CPG 1
7. Index Drive 0S83-4L-180 Zhejiang 1
8. Button XB2 France Schneider 3
9. Emergency Stop ZB2 BC4D 1
10. 5 relay Zhejiang 1
11. 8 transistor 1
12. Solenoid Valve 4V210-08 AirTAC 2
13. Air Filter/Regulator/ BFR-2000 1
14. Proximity switch TL-Q5MC1 Japan Omron 2
15. Sucking disc VF-30 Korea 2
16. Vacuum Generator ABM20-C SMC 1
17. AC contactor LC1E3210M5N France Schneider 1
18. Switching power supply PMC-24V 050V DELTA 1
19. Air switch 3P32A 1P10A France Schneider Each1
20. Encoder B-ZSP3806E2C Japan Omron 1
21. Cover Stainless Steel Shanghai 1 SET
Package during shipment

Hemp rope is all right while iron chain and wire rope should not be used. All the overhanging parts of the machine should be strapped by the rope, and the machine's surface must be protected by elastic items such as rubber or sponge. Solid board is needed to seal the whole machine firmly.

Installation

  • This cartoning machine is a type of packaging equipment. It can be installed in rooms with good ventilation and adequate lighting.
  • A spare distance of 1.5m is required around the machine for operation and maintenance.
  • 380V-50HZ three-phase AC power supply and electrical grounding is necessary.
  • It must be installed on a relatively flat ground. After installation, level of the machine should be checked by a gradienter. When it is not, you should adjust the four feet of the machine to keep it level.
  • Every part should be checked if it is loose after being installed. Any mistake should be ruled out as soon as possible. To prevent rust, the machine is greased before being shipped. Thus, the excess grease on the surface should be cleaned before you run the machine. Cotton and alcohol is needed for the cleaning. After that, lubricating of certain parts is necessary.

Maintenance

  • Keeping clean of the machine is necessary, and the rotating parts need to be cleaned and lubricated frequently.
  • Cam structure and transmission chains should be lubricated every 15~40 hours. Motor oil of brand 50 is recommended (kinematic viscosity is around 47~53mm2/S50℃). Gear meshing parts should be lubricated every three months and Albany grease is recommended (ZG-1 or ZG-2).
  • Cog belt and driving belt should not be contacted with grease, in order to lengthen its life span.
  • To ensure regular and stable run of the machine, it should be shut down every three months to check the tension of the transmission chain and transmission parts. When it is necessary, you should adjust and fasten certain parts of it.
  • Any breakdown of the machine should be carefully taken care of by professional mechanic. To avoid damage to any part of the machine, self dismantling is not allowed.
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