ABS21 Rotogravure Printing Machine
Features ofRotogravure Printing Machine :
With non-axial pneumatic ceiling, seven units of motor tension controllingsystem, Panasonic PLC controller and protection system, this printing machineisreasonable in design, easy to operate, fast to print, accurate in color topping,economical of material consumption and so on. The key parts and components ofthe controlling unit adopt the professional elements and appliances of importedbrands, rendering and therefore the equipment is of extremely high reliabilityand stability. It is widely used in continuous multi-color printing onreel-shaped film materials.
TechnicalParameters of Rotogravure Printing Machine :
| Items | Description |
| Printing direction | from left to right |
| Printing color number | 8 |
| Max printing width | 1050mm |
| Max mechanical Speed | 150m/min |
| Plate cylinder diameter | Ф120mm-Ф300mm |
| Color control precision | Vertical:±0.15mm(automatic register system) Horizontal:±0.2mm(hand controlling) |
| Max. un-winding diameter | Ф600mm |
| Max. re-winding diameter | Ф600mm |
| Tension adjust range | 30-200N |
| Rewinding paper core | Ф76 (inside diameter) |
| Air pressure | 0.8Mpa |
| Force of impression | 400kg |
| Scraper play | ±5mm |
| Dry method | Electrical heating |
| Dry power utilization | 108kw |
| Main motor power | 11kw |
| Total power: | 138kw |
| Overall dimension | 11900×2900×3200(mm) |
| Weight | 24000kg |
| Power supply | 3φ,50HZ,380V±10% |
Base Material & Compound Material ofRotogravure Printing Machine :
| Items | Description |
| PVC | 35-60um |
| OPP | 20-60um |
| CPP | 20-60um |
| PE | 30-100um |
| PET | 12-60um |
| BOPP | 19-60um |
| NY | 12-50um |
| Compound Film | 15-60um |
Un-winder Parts of Rotogravure Printing
| Items | Description |
| Inside in-feeding tower type double arm,& double station whirling stand and wallboard stander | 1 set |
| WEB used 3” pneumatic shaft | 2 pieces |
| Un-winder motor: AC 2.2KW vector frequency conversion motor | 2 pieces |
| Auto splicing device-including cutting blade | 1 set |
| Dancer roll tension inspecting institution | 1 set |
| AC 0.75KW gear down motor control turning roll | 1 piece |
| Operation controlling box | 1 piece |
In-feeding Parts of Rotogravure Printing
| Items | Description |
| Separate draught stander composed of cast iron wallboard and transom | 1 set |
| Steel roller Ф150mm | 1 piece |
| Rubber roller Ф120mm NBR (70°-75A) | 1 piece |
| AC 1.5kw vector frequency conversion motor | 1 piece |
| Dancer roll tension inspecting institution | 1 set |
| Operation controlling box | 1 piece |
Printing Unit of Rotogravure Printing
| Items | Description |
| Printing set composed of cast iron wallboard transom | 8 sets |
| Transmission device | 8 sets |
| Vertical photo-electricity auto register constitution | 5 sets |
| Pneumatic doctor blade device | 8 sets |
| Ink pan elevating | 8 sets |
| Printing ink cycle device | 8 sets |
| Impression rubber roll 75º-80º | 8 pieces |
| Register around error adjust device | 8 sets |
| Impression cylinderф63*125 | 16 pieces |
| Operation electric box | 8 pieces |
Dry Unit of Rotogravure Printing
| Items | Description |
| Dry box (Nozzle: 6 pieces material length: 1300mm) | 8 pieces |
| Heating box | 8 pieces |
| AC 1.5KW blower | 8 pieces |
| Stainless steel electrical heating pipe (3kw/piece) | 48 pieces |
Cooling Unit of Rotogravure Printing
| Items | Description |
| Aluminum alloy water cooling roll (Ф150mm) | 8 pieces |
| Water tank | 8 sets |
| Enter water pipe adaptor | 8 pieces |
Out-feeding Unit of Rotogravure Printing
| Items | Description |
| Separate draught stander composed of cast iron wallboard and transom | 1 set |
| Steel roller (Ф150mm) | 1 piece |
| Rubber roller Ф120mm NBR (70°-75A) | 1 piece |
| AC1.5kw vector frequency conversion vector motor | 1 piece |
| Dancer roll tension inspecting institution | 1 set |
| Operation controlling box | 1 piece |
Re-winder Unit of Rotogravure Printing
| Items | Description |
| Inside out-feed tower type double arm, & double station whirling stand and wallboard stander | 1 set |
| WEB used 3” pneumatic shaft | 2 pieces |
| Re-winder motor AC 2.2kw vector frequency conversion motor | 2 pieces |
| Auto splicing device-including cutting blade | 1 set |
| Dancer roll tension inspecting institution | 1 set |
| AC 0.75KW gear down motor control turning roll | 1piece |
| Operation controlling box | 1 piece |
Stander of Rotogravure Printing
| Items | Description |
| Guide roller | Ф80mm Ф100mm (its surface is anodic treatment) |
| Counterbalance at outside diameter | ≤5kg |
| Guide roller length | 900mm |
| Wallboard thickness | 70mm |
| Space between each color | 1600mm |
| Screw step | 36mm |
Electric Controlling System of RotogravurePrinting Machine :
| Items | Description |
| Main control system PLC | Panasonic from |
| Vector transducer | Yaskawa from |
| 5.7” black and white interface | from |
| Separate electric controlling box | 1 set |
| Low voltage electrics | 1 bulk |
Register System of Rotogravure Printing
| Items | Description |
| Vertical automatic register controlling system (from | 1 set |
| VIDEO inspecting device (from | 1 set |
| Register remote controlling box | 5 pcs |
Electrostatic Elimination System Selfdischarge eliminator Accessories of Rotogravure Printing Machine:
| Items | Description |
| Printing plate feeding wheelbarrow | 1 pc |
| Material feeding wheelbarrow | 1 set |
| Tools and toolkit | 1 set |
| Circle ink in system | 8 sets |
Options Reverse printingdevice 1 set
Unwinding Web EPC 1 set
Main Equipment List of Rotogravure Printing Machine:
| Items | Description |
| PLC | Panasonic from |
| Main motor | AC11kw FAN (ABB) 1 piece (With Yaskawa from Japan AC frequency conversion controller) |
| Unwinding motor | AC2.2kw ENCODER FAN (ABB) 2 pieces (With Yaskawa from |
| In-feeding traction | AC1.5kw ENCODER FAN (ABB) 1 piece (With Yaskawa from |
| Out-feeding traction | AC1.5kw ENCODER FAN (ABB) 1 piece ( With Yaskawa from |
| Rewinding motor | AC2.2kw ENCODER FAN 2 pieces (With Yaskawa from |
| Main machine 5.7” black and white | HITEH from |
| Low friction cylinder | Fujikura from |
| Precision pressure regulating valve | SMC from |
| Temperature control | |
| Main pneumatic element | Airtac from |
| Dancer roll tension system | Self-made 4 sets |
| Precision regulation resistance | Shanghai 4 pieces |
| Printing ink circle pump | pneumatic membrane pump |
| Unwinding air shaft | φ76mm 2 pieces |
| Rewinding air shaft | φ76mm 2 pieces |
| Electrostatic elimination stick | WXC-A from |
Note:
There are some kinds of assorted device user should install:
Air compressor
Cooling water pump
Exhaust fan
Exhaust, wire and water vapor pipeline.
Material for debug
Other equipment for installation
