Rubber Conveyer Belt Calendering Line

Rubber ConveyerBelt Calendering Line

Features

1. Theroll of the rubber conveyer belt calendering line ismade of chilled cast iron alloy, solid and wearable, drilled on rollcircumference, having good heating and cooling effects.

2. Therolling bearings support roll at two ends, saving energy and reducingeccentricity and vibration, and can guarantee product accuracy.

3. Therolls of the rubber conveyer belt calendering linehave axis cross and pre-bending devices in case of roll deformation due toloading. It may regulate these two devices to compensate.

4. Thenip adjustment can be implemented at separate one-side or simultaneousdouble-side. The roll gap is measured by a displacement sensor, and thendisplayed in digital on the meter on the operation table.

5. The DCmotor’s drive and DC speed regulating device’s control results in stable andreliable speed.

Application

The rubber conveyer belt calenderingline, i.e. calendar equipped with accessories, is used for producing the rubberconveyer belt’s core, double-face coating of canvas, and continuous productionof pure rubber sheet. It is key equipment for producing conveyer belts andrubber strips, etc.

 

Technical Specifications of the Rubber Conveyor Belt CalenderingLine

M odel

P arameters

XYD-4S1730E2

XYD-4S1800A1

XY-4S2500A

Roll number pcs

4

4

4

Arrangement form

S

S

S

Structure type

Drilled and smooth

Drilled and smooth

Drilled and smooth

Roll working diameter mm

610

700

800

Working length mm

1730

1800

2500

Roll linear speed m/min

5--35

4--40

4--40

Speed ratio

0.5--1

0.5--1

0.5--1

Roll camber

1#. 2#. 4#

1#. 2#. 4#

1#. 2#. 4#

Pre-loading

1#. 2#. 3#

1#. 2#. 3#

1#. 2#.

Axis cross

1#. 4#

1#. 4#

1#. 4#

Drive motor power kw

90(1#)

132( 2#. 3#.4#)

90(1# .4#)

110( 2 #. 3#.)

132x4

Calendered product

Max. width mm

1500

1600

2200

Min. thickness mm

0.2

0.2

0.2

Overall dimension(LxWxH ) mm

8800x8960x4430

6000x4200x5020

10340x4200x4100

Weight t

93

100

150

 

Accessory Features

1. Havingthree-station let-off, including one set-off and two sets of canvas let-off, alsoproviding one set lining winding device for collecting peeled lining by beltcore letting off.

2. Havingdry and cooling devices, one is to remove the water content from the canvas, then keep the canvas at a certain temperature, the other isfor cooling the coated product. These two devices cooperate with the mainmachine to help create a front/rear large tension zone of the main machine.

3. Thefloating rolls device consists of supports, guide roll, limited switch, etc.,which can control and stop the production line in the event the canvas tensionis beyond setting value, to protect the equipment.

4. Theover-tension protection device consists of supports, guide roll and force andforce-measuring bearing. The force-measuring bearing’s sensor can send outsignals in case of front/rear large tension zone’s tension beyond settingvalue, the relevant air cylinder will work and the relevant limit switch willsend out signals to stop machine to protect the equipment.

5. Thecentering device consists of a photoelectric detector, electric control,aligning roll and servo motor, following cooling device and before windingdevice, which is used to correct deflection of the rubber sheet.

6. Havingthree-station center wind-up, comprising one set lining let-off, one setconveyer belt wind-up and two sets of rubber sheet wind-up, two sorts ofwind-up integrated on one support and sharing one carriage. When winding coatedbelt core or coated canvas, the motor may drag them to move left-to-right orreverse to keep the winding core axle always on course.

7. Thesystem driver uses a digital speed regulating device; the entire machinecontrol uses PLC, and applies Fieldbus controltechnique.

TechnicalParameters

M odel

P arameters

Calendaring linear speed m/min

5-35 (calendaring canvas)

5-20 (belt carcass gluing)

4-40 (calendaring canvas)

4-25 (belt carcass gluing)

4-40 (calendaring canvas)

4-25 (belt carcass gluing)

Calendered product

Max. width Mm

1500

1600

2200

Beltcore max. diameter to let off   mm

3000

3000

3000

Let-off max. weight t          

12

12

15

Canvas max. diameter to let off mm

1000

1000

1000

Dry roll size mm

4- ¢ 1000x1800

4- ¢ 1000x1800

4- ¢ 1000x2500

Press roll size mm

¢ 250x1800

¢ 250x1800

¢ 250x1800

Cooling roll size mm

6- ¢ 1000x1800

8- ¢ 1000x1800

8- ¢ 1000x2500

Belt winding max. diameter mm

4000

4000

4000

Winding max. weight t

15

15

20

Rubber sheet winding max. diameter mm

1300

1300

1300

Overall dimensions(LXWXH) mm

33020x5420x5015

35000x5600x4100

40400x6570x4100

Weight T

68

83

109

Remark

XYD-4S1730E

Matching

XYD-4S1800A1

Matching

XY-4S2500A

Matching

 

Judong is a China-basedmanufacturer of rubber conveyer belt calenderingline. We specialize in producing a wide range of rubber machinery, including a tworoll rubber mixing mill, BOM tire press, cold feed rubber extruder, rubber tireshredder, coarse rubber crusher, and more.

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